Top 3 Fruitful Advantages You Get By Using a Roller Guide

A roller guide which is attached to a gas torch is used to cut the metal in linear motion or on any marked line. The roller provides the best movement to the person working on it and allows a flexible movement to the hands. Also, you can spend less effort and energy while cutting when compared to other cutting methods. While these are considerable benefits you get, there are 3 other major uses you get when you are working with roller guides, such as:

1. Provides you more stability while cutting
   
   When you are a first time user or having weak hands, working with plasma cutter can be dangerous. Plasma is the fourth state of matter with the temperature being very high. Hence, you need to wear all the safety equipment while working. Also, using a guide will give more stability to your hand and prevents your hand from moving or shaking. You will not only have correct cutting but also in a safe way.
   
   
2. Gives you a noiseless working environment
   
   Metal cutting often produces a high amount of irritable noise that can take a toll on your mental health. Though you wear noise cancellation devices, it's better to use a roller guide to minimise the noise levels in your room. You can work peacefully without the hassle of noise or any other things.
   
   
3. Helps you to have high rigidity while working
   
   Roller guides are manufactured with stainless steel and are CNC machined. This means that you will have high rigidity of the guide wheel that it doesn't bend when you work on the metal. The shape never changes and it gives the smoothest movement to your hand and work.

Apart from these benefits, the roller guides don't need any other extra tools for fitting. So, you don't need to fear about the complexity of fitting or working with the roller guides. Also, when you attach it a gas torch, it can be fitted at an optimum height to allow you working flexibly with any thickness of the tool.

If you like the benefits or how effectively you can make use of this roller guide, start your search today to find the best online company that sells only the quality products. For more information, read our blog on the 4 Reasons That Make You Want To Buy a Roller Guide

Plasma Cutting - What it is and Its Different Forms?

Are searching for another option for your recent mechanical saw? Or you need an instrument for higher cutting volumes? For this, you can explore plasma cutting that comes in three forms - roller guide, circle cutting guide, and beveled cut. With the expense of machines on the decay, littler estimated, versatile machines flooding the market and innovation, offering expanded advantages and simpler utilization - it might be a great opportunity to investigate plasma for your cutting applications.

The advantages of plasma cutting include convenience, higher quality cuts and quick speeds. But first let's throw a light on what is a plasma cutting:-

Plasma Cutting Technology

In the least difficult terms, plasma cutting is a procedure that uses a high speed of ionized gas that is conveyed from a choking hole. The high speed ionized gas, that is, the plasma conducts power from the light of the plasma shaper to the work piece. The plasma warms the work piece, liquefying the material. The high-speed stream of ionized gas precisely overwhelms the liquid metal, cutting off the material.

Here are different forms of plasma cutter:-

Roller Guides:

This type is used for cutting in the corners or for cutting an arc. In this type, some operators prefer an extended tip. This tip enables the operator to direct the flow of plasma jet in a better way. For this steady hands are necessary because loose hands can cause enlargement of a hole by touching the tip to work piece three or four times. With this, it is no longer constricts the arc sufficiently.

Circle Cutting Guide:

In case that you don't have steady consider utilizing circle cutting guide. These guides hold the light in position so it keeps up predictable standoff height, keep the tip up from contacting the work piece and make it simpler to go in a straight line or cut an ideal circle. For simple inclining, circle guide freely changing wheel height to set the slope edge.

Bevelled Cut:

For expelling old or flawed welds, utilize a gouging tip. The gap on a gouging tip is three to multiple times more extensive than a normal tip. Its cone shape pushes out the plasma circular segment, which evacuates significantly more material than the choked hole of the standard tip.

Plasma cutting is commonly simpler for the beginner to master. After learning some of the basic tricks and complete knowledge of operating plasma machines one can cut like a pro.

Plasma Cutter Guide Wheels - Its Advantages and Usage

Unlike conventional methods like oxy-fuel cutting and grind discs, plasma cutting is the most preferred metal cutting process. It is easy, cheap and flexible in the metalworking environment. But sometimes when you need to cut certain shapes like circles, you need an accessory which helps you cut the perfect circles. This is where the plasma cutter guide wheels come in. It works like a compass, helping you to draw precise circles on metal sheets. Listed below are the benefits which might nudge you to use a guide wheel while cutting.

• It is better than cutting with a free hand

As a welder, you deal with metal sheets with varied thickness. You can effortlessly cut the thin metals but the same can't be said about thick ones, especially when you have to draw circles. Here, you can take help from the guide wheels which allow your hand to move smoothly for drawing perfect circles.

•  To avoid the shaking of your hand while cutting

When cutting, you draw the marking on the metal sheet. And then you cut along with it. But your hand may jerk due to the improper support and consequently, you will get a poorly cut product. To avoid the jerky moments, you can take help from the plasma cutter guide wheels. Also, your metal sheet is not wasted due to inaccurate cuttings.

How to use a guide wheel when cutting circles?

If the benefits are appealing, you should also know how simple it is to use a guide wheel.

Using a compass, mark a circle on the metal sheet you want to cut. Next, take the guide wheels and attach it to the plasma cutter head. Then make a hole at the centre of the circle. Take the plasma cutter and fix the centre pin into the hole.

Care must be taken that the plasma head is over the outline of the circle you have marked earlier. Now start cutting the metal with the wheels guiding your hand. You will experience easy motion and accurate cutting depending on the speed you are going. For better results, maintain a neutral speed so that you will not see irregular ridges after cutting.

Using plasma cutter guide wheels will save your time and energy. And the best part, you will have neatly edged circles which you can put to good use. If you are excited to use the guide wheels, start your search today to buy one and complete your metal project.

How to Choose Good Quality Plasma Cutter Guide Wheels?

Plasma cutters are essential tools in manufacturing units. These cutters safely and cleanly cut down a metal. They don't need any pre-heating and can cut a wide range of metallic surfaces. The wheels over it hold solid power to keep on turning, no matter how tough work it is. They come up in both long and small series according to your manufacturing need. Selecting proper plasma cutter guide wheels are important. But it can be a little tough task. Here are some tips to know how to choose a good quality plasma cutter wheel:-

Wheel material

The material of the wheel is important. So, before purchasing, you need to check materials utilized in the development of the edge. Is it steel, aluminium, iron or something else? Iron and steel are more grounded than aluminium. Wheels made of iron or sintered iron powder is extremely durable and hard-wearing. By combining a stainless steel axle and hub guard it become tough and keeps on turning without any stuck.

Durability

Take a deep quality check to ensure the durability of wheels. If the cutter wheels made of right material like iron and steel, it lasts long. Also, they will be tough enough to perform any cutting without any stuck. Plasma cutter guide wheels are used to cut metallic surfaces, and if not chosen properly, these cutters will break down easily within your process. This will hassle your cutting work and manufacturing. So, before selecting any cutter wheels must check are they made of durable and hard material or not?

Design and Size

Plasma cutter wheels come in different sizes like big or small. Always consider your plasma cutter machine while selecting guide wheels. If you select the wheels bigger than your machines, it will not fit. Also, consider what type of surfaces these wheels will be used. Like if it is for line cutting the edges must be sleek and sharp and if it will be used for hard surfaces, the edges must be thick and tough.

Plasma cutter guide wheels are an important part of a plasma cutting machine. So, choosing the right pieces is essential. Hope, with the above-mentioned points, helped you to find the right cutter wheels for your factory work.